Product Specifications:
| Item | Pneumatic Hold Down Clamp |
| Air Connection Center-to-center Distance | 0.59" |
| Air Connection Size | M5 |
| Air Connection Type | G |
| Arm | 120° |
| Arm | 120 Deg |
| Arm Height | 0.47" |
| Arm Length | 2.58" |
| Arm Material | Aluminum |
| Arm Swing Angle | 120° |
| Arm Tapered End Height | 2.54" |
| Body Material | Aluminum |
| Clamp Arm Length | 2.58" |
| Clamp Arm Style | Center |
| Cylinder Bore Size | 25 mm |
| Cylinder Height | 20mm |
| Cylinder Height | 20 mm |
| Holding Capacity | 885 lbs. |
| Holding Torque - Maximum | 73.8 lbs.-ft./in. |
| Material | Aluminum, Steel |
| Max Air Pressure | 6 Bar |
| Max. Input Air Pressure | 120 psi |
| Max. Input Air Pressure (psi) | 120 |
| Opening Angle | 120° |
| Operating Temp. | -14°F to +195°F |
| Operating Temperature - Maximum | 195°F |
| Operating Temperature - Minimum | -14°F |
| Overall Height | 5.94" |
| Overall Length | 5.94" |
| Overall Width | 1.57" |
| Port Size | M5 |
| Product Datasheet | destaco-81l12-10100.pdf |
Shipping Info:
| Ship weight (kg) | 0.43 |
| Ship height (cm) | 17.78 |
| Ship length (cm) | 6.6 |
| Ship width (cm) | 6.6 |
| HS code | 8205700090 |
| Country of Origin | DE |
Product Details:
Destaco 81L25-10100 pneumatic power clamp is used for welding, clamping, gripping and locating applications. This clamping unit holds products securely in place to ensure error free operations and is intended for harsh welding environments that demand superior clamping power for improved durability, reliability & precision. It has an aluminium body and a horizontal clamping steel arm for increased strength and durability. This Destaco pneumatic clamp is integrated with hardened rivets & bushings at pivot points to fix, rotate & move the handle bar for the required work position. It is integrated with a pneumatic cylinder with an input port for connecting to a source of compressed air. Destaco 81L25-10100 pneumatic power clamp incorporates a patented Toggle action mechanism for locking the clamp in a fixed position if a sudden pressure drop or hose disconnection is detected. It can handle a maximum load of 885 lb at pressures up to 72 psi, within temperatures ranging from -14 to 145 degrees Fahrenheit. When used with Destaco seal kits (81L16-1-00) operator can enjoy unobstructed functioning of the clamps. It can accommodate sensors (8EA-109-1) that are mounted to the cylinders having T slot grooves. This sensor is activated with a magnetic ring which is installed on the cylinder of the clamp.
Uses:
Destaco 81L25-10100 pneumatic power clamp offers a broad combination of features, making it adaptable to applications such as gripping, clamping, system checking, fixturing and testing, welding, CNC machining and locating in the aerospace, automotive and food & packaging industries.
Features:
- Destaco 81L25-10100 pneumatic hold down clamp utilises compressed air to perform clamping operation.
- The lightweight aluminium construction ensures smooth operations in harsh welding environments, demanding superior clamping force.
- It features a miniature design & horizontal clamping arm which is ideal for confined areas.
- It is supplied with a magnetic ring that allows for position sensing.
- Destaco 81L25-10100 pneumatic hold down clamp features front and side mounting style for user convenience.
- This pneumatic power clamps comes integrated with hardened rivets & bushings at pivot points to fix, rotate & move the handle bar for the required work position.
Compatible Accessories:
- Destaco 82ZB-004-1: These adapters allow mounting of the unit to a 25 mm diameter bar.
- Destaco 81L25-1-00: These Destaco seal kits are designed for unobstructed functioning of the clamps and ensure high performance work holding, automation and containment solutions.
Standards and Approvals:
- Destaco 81L25-10100 pneumatic power clamp is constructed in accordance with ISO 9001:2015 & ISO 14001:2015 standards for safety, efficient performance of the clamp and environmental health.
Installation:
- Destaco 81L25-10100 pneumatic toggle clamp features threaded holes and come with the ability to mount from front or side of the clamp.
Frequently Asked Questions:
Q. Is this Destaco pneumatic toggle clamp available in different cylinder bore sizes?
A. Yes, 81L Series Destaco pneumatic clamps are available in cylinder bore sizes ranging from 12 to 25 mm.
Q. What is the holding capacity of a clamp?
A. The clamp's holding capacity or holding force signifies the capability of a clamp to hold down mechanical equipment or sheet metal during automotive part assembling or similar manufacturing processes.
Q. What is a pneumatic toggle clamp?
A. Pneumatic toggle clamps utilise compressed air rather than mechanical force for applying clamping force to hold workpieces in place. They get actuated with a double acting pneumatic cylinder.
Q. How does a pneumatic hold down toggle clamp work?
A. The toggle clamp actuates against the workpiece and stretches or compresses the equipped linkages for keeping the workpiece in a stationary position.
Q. Does Destaco also supply any water resistant clamp sensors?
A. Yes, Destaco also offers inductive sensors designed especially in accordance with IP65 standards to provide protection from powerful hydraulic jets, dust & heavy rain.
Q. Which grease is ideal for Destaco clamps for their rebuilding?
A. A coupling grease like Mobil XTC should be used when dealing with Destaco mechanical clamps, while the Magnalube G grease is great for use with pneumatic cylinder seals.
Q. What are the advantages of power clamps?
A. Power clamps offer the ability to control clamping force, increase productivity & production, provide consistent & efficient services for repetitive production operations, and support workpieces that adjust automatically.
Q. What does clamping pressure mean?
A. The holding power of a toggle clamp is a crucial factor to take into account before starting an application. The operator has to place the right amount of pressure on the workpiece while clamping. We suggest not to exceed the recommended pressure because it may tremendously damage your workpiece. In addition, too little weight is also not ideal.
Q. What is jaw opening?
A. The jaw opening is the degree of how far the mouth of the jaws of a toggle clamp can open. This indicates its maximum capacity. Destaco Destaco 81L25-10100 pneumatic hold down clamp comes with an opening angle of 120 degrees.
Documentation:
Product Variants
| Model | Arm Height | Arm Length | Cylinder Bore | Overall Height | Arm Swing Angle | Cylinder Height | Opening Angle | Overall Length | Price | |
|---|---|---|---|---|---|---|---|---|---|---|
| 81L12-10100 | 0.28" | 1.57" | 0.47" | 4.09" | 120° | 12 mm | 120° | 4.09" | €741.62 | |
| 81L12-14100 | 0.28" | 1.57" | 0.47" | 4.09" | 90° | 12 mm | 90° | 4.09" | €744.52 | |
| 81L16-10100 | 0.35" | 1.97" | 0.63" | 4.69" | 120° | 16 mm | 120° | 4.69" | €808.82 | |
| 81L16-14100 | 0.35" | 1.97" | 0.63" | 4.69" | 90° | 16 mm | 90° | 4.69" | €791.80 | |
| 81L20-10100 | 0.47" | 2.12" | - | 5.94" | 120° | 20 mm | 90° | 5.94" | €937.80 | |
| 81L20-14100 | 0.47" | 2.12" | - | 5.94" | 90° | 20 mm | 90° | 5.94" | €974.74 | |
| 81L25-14100 | 0.47" | 2.58" | - | 5.94" | 90° | 20 mm | 90° | 5.94" | €980.46 |
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